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The wire ring winding production line is an indispensable equipment in the tire manufacturing process. It automatically produces the wire rings used to strengthen the tire structure.
1. Guide device: This is the starting link of the production line, responsible for guiding the steel wire out of the drum and maintaining a straight output. The device is usually equipped with an alarm system to alert the operator when the wire breaks or is about to run out.
2. Preheating device: Located after the guide device, this part heats the steel wire through the electric heating element to facilitate the subsequent glue coating process. Some production lines can automatically adjust the heating temperature according to the traveling speed of the steel wire.
3. Extrusion glue coating device: used to evenly extrude and apply a glue layer on the preheated steel wire. This step is crucial to the bonding quality of the traveler.
4. Cooling device: Immediately after gluing, the cooling device quickly solidifies the glue layer on the steel wire to ensure a strong bond between the glue layer and the steel wire.
5. Traction and storage device: This part is responsible for traction and storage of the steel wire coated with the rubber layer. It maintains the tension of the steel wire through the tension buffer wheel to ensure that the length of the steel wire storage meets production needs.
6. Pre-bending device: Before the steel wire is wound into a coil, the pre-bending device is used to eliminate the internal stress of the steel wire and prepare for the winding process by adjusting the tension.
7. Winding device: It is the core of the production line and is responsible for winding the steel wire into the required shape. The device adopts a servo drive system, which can accurately control the winding, wire arrangement, wire skipping and winding amount to achieve automated production.
8. Control system: including temperature control and electrical control, monitoring the temperature conditions and electrical operations in the production line to ensure the stability of the entire production process.
9. Unloading device: used to unload the wound bead rings from the production line, especially for heavy giant tire bead rings, which are usually equipped with manipulators and spreaders to reduce manual labor intensity.
10. Grease removal mechanism: This part is included in some production lines and is used to remove oil stains on the surface of the steel wire and improve the quality of the final product.
The design and functionality of the traveler winding production line reflect the high automation and precision requirements of modern tire manufacturing. Through integrated automation control systems, such as PLC, production lines can achieve efficient automated operations, reduce human errors, and improve production efficiency. In addition, the design of the production line also takes into account the simplicity of operation and convenience of maintenance to adapt to the needs of tire production of different scales and requirements.
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